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Continue ShoppingCustom Embroidered
Clean, durable, and professional. Best for logos with strong lines.
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Fill Out the Form & Create Your Custom Hat
10,000+ Hats Delivered
500+ Happy Brands & Teams
7–12 Day Turnaround
No Hidden Fees, Ever
Custom PVC / Rubber Patch Hats Built for Every Brand, Team, and Occasion
Not every PVC / Rubber Patch Hats order is the same — and we understand that. A small business ordering 12 hats for their staff has very different needs compared to an apparel brand launching 500 custom pieces for retail. At Custom PVC / Rubber Patch Hats Maker, we give every order the same level of attention, quality, and care. Whether you need a small batch for your team or a large production run for your brand, we make sure your hats look professional, fit properly, and represent your vision the right way.
Every Hat Style, One Place
No matter what silhouette your brand calls for, we have it. Browse our most popular styles:
Custom Trucker
Foam front panel with a breathable mesh back. A timeless, laid-back choice.
View DetailsCustom Snapback
Structured, bold, and streetwear-ready. Flat brim with a firm front.
View DetailsCustom Dad Hats
Low profile and unstructured for a natural, worn-in look.
View DetailsHeat Transfer
Our bestseller. Universal fit with a curved brim for any occasion.
View DetailsCustom Leather Patch
Laser-engraved patches for an elevated, handcrafted feel.
View DetailsNot sure which style fits your brand?
Professional Decoration Methods
Embroidery
Thread stitched into fabric. Durable, classic, clean lines.
Screen Printing
Ink pressed onto fabric. Great for gradients and complex colors.
Leather Patch
Laser-engraved or debossed. Offers a premium, artisan feel.
Woven Patch
Design woven into a fabric badge. Perfect for fine text.
PVC / Rubber Patch
Molded rubber for a rugged, 3D look. Great for tactical gear.
Heat Transfer
Digital, full-color photorealistic prints for complex art.
3D Puff Embroidery
Foam-backed stitching that pops off the hat surface.
In stock
PVC / Rubber Patch Caps
$ 40
C hat patches add a unique 3D element to your headwear, making your design truly stand out. Here’s what makes PVC patches a fantastic choice and how to use them to personalize your favorite hat. We also have Patch Hats Custom
How to Order Your Custom Hats
Browse our hat styles and pick the silhouette that fits your brand. Not sure? Tell us your use case and we'll recommend the right fit.
Upload your logo, artwork, or even a rough sketch. Our in-house design team will digitize it or prep it for production.
Before we make a single hat, you'll receive a digital proof. We don't move to production without your approval.
Once approved, hats go into production. Standard turnaround is 7–12 business days.
We ship across the USA with reliable carriers. Bulk orders ship with tracking.
What Our Customers Are Saying
Ready to Build Your Custom Hat?
You've got the brand. We've got the hats. Let's put them together. Whether you're starting with 12 pieces or 1,200 — our team will help you design something you're proud to hand out, sell, or wear. Fast turnaround. Real proofs. No surprises.
Frequently Asked Questions
There is no strict minimum order for most hat styles. You can order as few as 1 hat, though pricing per unit is more favorable when ordering in bulk. We recommend ordering at least 12 pieces to make the most of your per-unit cost, but we never force a minimum on you.
Standard production time is 7–12 business days after your proof is approved. Rush orders are available for an additional fee and can reduce production time to 3–5 business days. Shipping time varies by location — most USA orders arrive within 2–4 business days after shipping.
Vector files work best — AI, EPS, or PDF formats. If you only have a JPG or PNG, send it over and our team will assess whether it can be used or will need recreation. We'll let you know before charging anything.
Yes. Logo digitizing — the process of converting your artwork into an embroidery-readable file — is included at no extra cost with your order. You do not pay a separate setup fee.
Yes. We can produce a single sample hat so you can check the fit, feel, and print or embroidery quality before placing a large order. Sample turnaround is the same as standard production. Sample cost is standard single-unit pricing.
An embroidered hat has your design stitched directly into the hat fabric using thread. A leather patch hat features your logo engraved or debossed onto a piece of genuine or faux leather that is then attached to the hat. Leather patch hats have a more premium, handcrafted look and are especially popular for outdoor brands, breweries, and ranches.
Yes. Bulk pricing is available for orders of 48 pieces and above. The more you order, the lower your per-unit cost. Contact us for a custom quote if you're looking at 200+ pieces — we offer additional pricing for large volume runs.
Yes. Embroidery supports multi-color thread designs. Flat bill and screen printed hats support multi-color artwork. 3D puff embroidery is typically done in a single raised color. Let us know what your design looks like and we'll recommend the best decoration method for the result you want.
Our primary market is the USA, but we do ship internationally. Shipping costs and timelines vary by destination. Contact us for a shipping quote to your country before placing an order.
We stand behind our work. If there is a production error on our end — a mistake in the embroidery, a wrong color, or a defect — we will reprint or replace the affected hats at no charge. We send a proof before production specifically to catch any issues early. Once a proof is approved, we produce exactly what was shown.
